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V.1(45), 2021
40-48The analysis of the influence of operating modes and the development of the residual life, expressed through thermal wear of the insulation of the asynchronous traction motor. The research subject is to obtain new patterns of change in the residual life of the stator winding insulation, which make it possible to determine the specific life of the winding for each mode of the asynchronous traction motor. The research aim is to create a system for determining and assessing the residual life by developing methods and technical means of monitoring and comprehensive diagnostics, as well as theoretical justification using the method for determining additional thermal wear of the stator winding insulation, taking into account the combined effect of the starting transient process, the long-term allowable load schedule and the maximum allowable temperature values. To determine and assess the possible residual life, the method of sequential influence of starting transients, maximum permissible load curves, as well as long-term overloads at the maximum permissible temperature, taking place under various operating factors during the movement of electric rolling stock, was used. The expediency of determining the function of uneven resource development, which has a monotonic character and is approximated by a linear double exponential and exponential functions, is shown. Specific proportionality coefficients are experimentally determined, which characterize the decrease in the dielectric strength of the insulation with sequential alternation of maximum and long-term permissible loads and maximum permissible temperature values, followed by obtaining an analytical relationship that predetermines the insulation resource. It is shown that the determination and assessment of the residual resource under typical modes practically makes it possible to clarify the timing of preventive measures and predict the expected duration of accident-free operation and forestall the premature failure of the asynchronous traction motor. -
V.2(46), 2021
71-76The article discusses the possibility of extending the service life of passenger cars. The analysis of the state of the passenger car fleet has established that the rate of replenishment of reserved cars has been reduced by more than 40 % over the past 10 years, therefore, it is possible to ensure coverage and replenishment of the retirement of rolling stock of this type after the expiration of the standard service life only by extending the service life of existing cars by carrying out capital repairs with the establishment of a new standard service life. When analyzing the power frame of a reserved seat passenger car, it was found that the greatest static and dynamic loads are perceived by its center beam. It is precisely because of the stresses arising in it that an assessment is formed of the further possibility of operating a car both during its life cycle and further use in diagnostics for the possibility of assigning a new service life to it during overhaul repairs. Studies of a number of elements of center beams cut from passenger cars that have expired the standard period have established that the main characteristics of the metal meet the requirements of safety standards, this indicates that the safety margin and resource inherent in them has not been fully depleted. In the study of the presence of residual stresses that have arisen in the elements cut from the ridge beams, depending on the depth of etching carried out according to the method of N. N. Davidenkov in accordance with the TSNIITmash methodology, the most vulnerable and dangerous places of corrosion that require more careful control during the car maintenance and scheduled preventive repairs were identified. In order to reduce the development of residual stresses and the corrosive effect on the load-bearing frame of a second-class car, recommendations and technological operations have been developed for strengthening the ridge beam by the method of shot-blasting with the formation of a uniform fine-pored structure, which ensures uniform application of paint and varnish coating.