Search results
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V.1(45), 2021
2-11At this time, an urgent area of development in the field of railway transport is the reduction of operating costs for maintenance and repair of collector traction motors . The analysis of data from the monitoring of new rolling stock shows that one of the elements affecting the reliability during the operation of traction motors is the collector-brush unit. Failures associated with unsatisfactory operation of the collector-brush unit elements reach 30% of the total number for traction motors. At work of traction electric motors there is a continuous process of mechanical, electric and chemical interaction of electric brushes with a collector, leading to deterioration of electric brushes. During the research, the authors proposed a mathematical model to determine the intensity of wear of electric brushes. The paper provides information about developing an approach that allows using the operating data recorded by locomotive on-board parameter monitoring system to determine the service life of traction motor brushes. For elimination of the problem connected with processing of big arrays of parameter values for calculation, in mathematical model of intensity of wear of electric brushes it is offered to divide the received data into intervals with definition of average values and probability of approach for each of them, and also the technique on realization of the offered decision is resulted. The developed approach allows us to eliminate the need for long-term wear tests on traction motors in operation and reduce not only time, but also financial costs. The reliability of the developed method was assessed by comparing the wear values of different types of electric brushes installed on locomotive traction motors in operation with the calculated values. -
V.4(36), 2018
2-9Proposed method for choice rational combinations of the sectional speed of an electric rolling stock under the terms of the maximum mileage with preset wear of current collector stripes and the adjustment of the catenary of existing and projected sections of power supply. The principle of operation and functionality of computer software "Program for the simulation of contact force using a nonlinear autoregressive neural network with exogenous inputs" is considered. -
V.1(13), 2013
34-42Article is devoted to one of actual problems – to definition of the rational hardness ratio of wheel and rail. The mathematical model of wear process of friction pair «wheel – rail» is developed. Results of researches on intensity of wear process of wheel and rail are presented. -
V.2(18), 2014
36-41The article describes a mathematical model of electro-mechanical devices wear contact pairs current collection of electric transport in conditions as close to real operating conditions. Synthesis of models made in two directions: model the mechanical load and model of electric current flow in sliding contact. The mathematical model also allows to take into account the thermal processes oc-curring in sliding contact by passing an electric current through a sliding contact. Are compared the results of calculations and experimental studies of wear of contact pairs of different materials. Experimental studies were performed on a dedicated test bench installation created in Omsk State Transport University. Relative error between calculation and experiment is not more than 6 %. -
V.1(45), 2021
40-48The analysis of the influence of operating modes and the development of the residual life, expressed through thermal wear of the insulation of the asynchronous traction motor. The research subject is to obtain new patterns of change in the residual life of the stator winding insulation, which make it possible to determine the specific life of the winding for each mode of the asynchronous traction motor. The research aim is to create a system for determining and assessing the residual life by developing methods and technical means of monitoring and comprehensive diagnostics, as well as theoretical justification using the method for determining additional thermal wear of the stator winding insulation, taking into account the combined effect of the starting transient process, the long-term allowable load schedule and the maximum allowable temperature values. To determine and assess the possible residual life, the method of sequential influence of starting transients, maximum permissible load curves, as well as long-term overloads at the maximum permissible temperature, taking place under various operating factors during the movement of electric rolling stock, was used. The expediency of determining the function of uneven resource development, which has a monotonic character and is approximated by a linear double exponential and exponential functions, is shown. Specific proportionality coefficients are experimentally determined, which characterize the decrease in the dielectric strength of the insulation with sequential alternation of maximum and long-term permissible loads and maximum permissible temperature values, followed by obtaining an analytical relationship that predetermines the insulation resource. It is shown that the determination and assessment of the residual resource under typical modes practically makes it possible to clarify the timing of preventive measures and predict the expected duration of accident-free operation and forestall the premature failure of the asynchronous traction motor. -
V.1(29), 2017
47-56In this article the generalized results of researches of change of intensity of wear of electrical brushes in the traction motors of electric locomotives. On the basis of the conducted research the author proposes an algorithm to predict the operating life of the brushes, given the parameters of the operation. In order to increase the reliability of the calculation has been developed algorithms, which allow additionally taking into account the effect of the collector’s surface. -
V.1(33), 2018
55-62Cleaning of engine oil from contaminating particles and products of wear of parts is an integral part of reliable operation of friction parts of locomotive diesels. The presence of solid particles in the oil leads to abrasive wear of the parts, and as a result reduces their resourceability. Onboard cleaning systems used on locomotives are not able to carry out fine-dispersed cleaning of engine oil. It is proposed to use an external stationary installation of centrifugal cleaners, which will increase the efficiency of cleaning and clarification of engine oil in the planned types of repair and maintenance of locomotives. -
V.3(31), 2017
61-68Comparative analysis of interaction of locomotive wheels trucks tg16 tg16m in a curve track sections
The article carried out a comparison of the magnitude of the crest of the pressure forces on the rail in the curve sections of track and locomotives TG16 TG16M. -
V.2(26), 2016
61-70Article is devoted to actual questions of research of microstructure,physic-mechanical and tribological indicators blankets of friction couple "ring-sleeve of cylinder" under laser processing.Analysis of base defects of elements of cylinder-piston group of internal combustion engines,methods their reduction and rise of tribotechnical characteristics are conducted.Notes that different kinds of thermos and chemical thermal processing of working surface of link are most effective means of rise of wear resistance of couple "ring-sleeve of cylinder".Using of perspective technology of laser thermostrengthening is offered with this target.Offering technologies find greater application in automobile and technics of agricultural purpose. But purpose of ICE in aviation industry due to their specific exploitative and specific design features is limited.At the same time,they may have important practical meaning. Different variants of laser modification of surfaces of coupling in the context of CPG of aviation engine of ASH-62IR are offered and analyzed in article. Data of microstructural analysis of blanket,indicators of microhardness and wear resistance are adduced.Short description of tribotechnical laboratory-scale plant and methodic of conduct an experiment on base of comparative analysis of findings is given.Wherein tribotechnical indicators are compared with results of metallographical researches and physic-mechanical properties of modification layer,in particular with indicator of microhardness. Conduct of tribological researches determines that rise of indicator of wear resistance of friction couple "ring-sleeve of cylinder" observed at all researching regimes of laser effect with acconting of identified border conditions of processing for both elements of coupling.Maximum value of wear resistance is observed at laser thermostrengthening of both surfaces of couple on critical levels of density of laser energy.These levels do not case of appearance of microcracks in blanket.Wherein wearing qualities of modification surface of cylinder sleeve may increase by 4,5 - 5 times and wearing qualities of piston rings more than 3 times. Theoretical bases of mechanism of wear of thermos thermostrengthening surfaces which illustrate kinetics of increase their wear resistance in result of formation of microstructure of special blanket with increased bearing capacity,microhardness and improved conditions of wear of modification layer.Experimentally validated that the greatest wear resistance is observed in the friction elements at their mutual modifying their surfaces. -
V.3(47), 2021
78-89The article is devoted to the development of a methodology for monitoring the alignment and radial runout of the inner cylindrical seating surfaces of locomotive motor-axle bearings. The main reasons for the wear of the working surfaces of the bearings and the consequences of the influence of the clearances in the interfaces of the plain bearings and the axles of the wheelsets on the increase in the intensity of wear of the parts and the deterioration of the dynamic characteristics of the running gear of the locomotive are listed. The paper presents a basic diagram of the basing and control of deviations from alignment and radial runout of the inner cylindrical surfaces of bearings, describes the design and principle of operation of a special control device for measuring these deviations. The purpose of the work is to substantiate the feasibility of monitoring deviations from the shape and location of surfaces during the repair of motor-axial bearings. The paper describes the sequence of steps for measuring the alignment and radial runout of bearings and the interpretation of the measurement results. The features of the design of the control device are considered, the advantages of its use are listed in comparison with the existing analogues of the devices used to control the alignment of the holes of the body parts located on the same axis. At the same time, it was found that the control of alignment and radial runout must be carried out in order to assess the possible degree of misalignment of the traction motor frame and the axle of the wheelset of the locomotive after repair. Thus, the conclusions obtained confirm the need to tighten quality control of the restoration of locomotive motor-axle bearings by introducing into the production process the operations to control the alignment and radial runout of motor-axle necks and motor-axle bearing liners made of lead bronze, tin or lead-tin babbits. -
V.4(52), 2022
82-88In this article, the process of wear of the material of the ridge of the wheel brace during the movement of the locomotive in a curve of a given radius is considered. The methodology of the study considered in this article was that, based on the expression for the depth of penetration of the rail head into the material of the bandage ridge, the movement of the wheel along the inner rail in the curve was considered. It was taken into account that the contact point on the ridge of the bandage will move along the edge of the rail with slippage and that the contact area is a fairly narrow surface with a border close to an ellipse. Formulas for calculating the speed and the slip path of the contact point of the ridge of the locomotive wheel brace with the rail are obtained. As a result of the study, equations were derived to estimate such quantities as the volume, intensity and wear rate of the bandage (per revolution of the wheel). It is shown that the expressions obtained as a result of the work carried out can be used to calculate the intensity of wear of the brace ridge when the locomotive is moving in a curve of a given radius. The amount of the ridges material wear of the wheelset bandages can be determined on the basis of the equations obtained individually for a specific locomotive series and a given range of its operation. -
V.3(47), 2021
89-97The article deals with the issue of the formation of defects of thermomechanical origin (sliders) on the rolling surface of wagon wheels during their skidding along the rail, since such defects affect traffic safety to a greater extent. In addition, such defects on the tread surface of the wheel are difficult to eliminate in the repair industry. It is known that the slider is formed when the wheel is jammed and its translational movement (sliding) along the rail, the so-called skid. As a result, in the area of contact between the wheel and the rail, intensive wear of the wheel material is observed, as a softer element, and a wear area (slider) is formed. The slider is evaluated by such a parameter as the depth relative to the wheel tread. An algorithm for calculating the depth of the slider is given under the condition of a short-term movement of the wheel along the rail skidding. The initial data were determined and a calculation was made with the construction of graphs that reflect the dependence of the slider depth on the speed of the rolling stock and the load on the axle of the wheelset during short-term skidding. A technique for calculating the maximum temperatures in a pair of sliding friction "wheel-rail" is described. The values of the maximum temperatures in the contact patch are calculated when the wheel moves along the rail skidding. Based on the results of the calculations, graphs of changes in the maximum temperatures on the wheel tread surface in the area of friction on the rail under various operating conditions were plotted. An assessment is made of the possibility of indirect determination of the depth of the hardened metal layer in the area of the slider, depending on its dimensions, measured when the wheelset was received for repair. -
V.3(51), 2022
90-98Issues related to the wear of the rail and wheel tread of a locomotive are always of great interest to both operational services and scientists. Knowledge of the influence of technical and operational factors on the intensity of wear of the materials of the contacting bodies would save material and financial resources. The proposed article is devoted to determining one of these parameters, namely, the depth of indentation of the material of the rail head into the material of the wheel rim flange. The force interaction of the bandage crest and the rail head occurs mainly at the level of irregularities in the contact area. The wear of the material of the contacting bodies will be determined by the depth of penetration of irregularities in the contact area and the speed of relative slip. An important parameter for assessing the magnitude and nature of wear is the relative penetration depth of the contacting bodies. In this case, the magnitude of the collapse of one of the contacting bodies is equal to the depth of penetration of another body into it. Calculations of the main radii of curvature of the surfaces of the rail head and bandage crest at the point of their contact are made, and the dimensions of the contact area are determined. As a result, expressions were obtained for calculating the depth of mutual penetration of the materials of the shroud crest and the rail head. The rail head material has a deeper penetration into the shroud tongue material. The force contact between the bandage crest and the rail occurs mainly within the limits of plastic deformation of their materials. Formulas are obtained for determining the magnitude of the approach of the contacting bodies and the highest normal stress in the contact zone. An estimate of the values of the collapse of the material of the rail head and the bandage crest was made, which makes it possible to judge the percentage of their wear. With force contact, the wear of the wheel rim flange is much higher than the wear of the rail head. -
V.3(35), 2018
91-100A method for predicting the performance of the current collection with increasing speeds using machine learning is proposed. Methods for obtaining statistically reliable data on the contact pressure of current-carrying electric rolling stock without the need for direct measurement based on design data and analysis of external factors (weather, operational) accompanying the interaction are considered.