Article Title

Investigation of the process of contactless measurement of the geometric parameters of the rolling surface of the wheelset of a wagon during planned types of repair

Journal: Journal of Transsib Railway Studies V.4(48), 2021
Journal thematic sections: Railways rolling stock, traction of trains and electrification
Pages: 29-38
Authors: I. S. Leksutov
udk: 629.4.012.5:629.463:629.4.018
Article reference
Leksutov I. S. , Klyuka V. P. Investigation of the process of contactless measurement of the geometric parameters of the rolling surface of the wheelset of a wagon during planned types of repair Izvestiia Transsiba – The Trans-Siberian Bulletin, 2021, no. 4(48), pp. 29 – 38.

Abstract

The subject of the study is the process of applying optical technologies for non-contact measurements of geometric parameters of a wagon wheelset during operation and repair. The purpose of the study is to study the methods of field testing of technologies for controlling the geometric parameters of car parts using an optical rangefinder, with mutual verification of the results obtained using numerical modeling using three-dimensional digital models of objects and measuring instruments. As a result of the study, experimental and calculated dependences of the optical sensor readings were obtained during the change in the relative position of the measuring object (wheelset) and the rangefinder. Two laser triangulation rangefinders were used for field tests. For numerical simulation, a program was created that allows generating a three-dimensional model of the rolling surface of a wheelset consisting of a set of points belonging to the surface of rotation. The simulation consists in finding the intersection points of a line defined using the coordinates of the point of the radiation source in space and the guiding vector with the model of the skating surface. After the calculations, the result is given in the form of a table with calculated ranges and visualized as projections of a three-dimensional wire model of a wheel and a rangefinder beam. Visualization of the numerical modeling process is important to avoid misinterpretation of the calculation results and to verify compliance with the physical meaning of the numerical data obtained during modeling. Comparison of graphs shows the convergence of the results and sufficient accuracy of numerical models and techniques that can be used in the future to plan full-scale tests of the designed techniques and equipment for dimensional control of railway car parts.