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Scientific and technical journal established by OSTU. Media registration number: ПИ № ФС77-75780 dated May 23, 2019. ISSN: 2220-4245. Subscription index in the online catalog «Subscription Press» (www.akc.ru): E28002. Subscription to the electronic version is available on the «Rucont» platform.
The journal is included in the Russian Science Citation Index and in the List of Russian Scientific Journals .

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  • V.3(39), 2019
    31-38

    Application of the train traction electricity consumption forecasting model based on interval regression method

    The results of the train traction electricity consumption forecasting, which were obtained on the basis of existing methods and the interval regression method, was analyzed. The errors of forecasting according to three methods compared with the real electricity consumption were determined. The authors put forward the software for calculating the predicted values of electricity consumption for train traction, taking into account the operational indicators of the electrified railroad under conditions of uncertainty in the initial data.
  • V.3(47), 2021
    31-41

    Assessment of the influence of system failures of locomotives on average day run

    Annually locomotive-building plants, equipment suppliers and service companies develop organizational and technical measures aimed at improving the reliability of products. Thus, within the framework of the contract for the supply and maintenance of electric locomotives of the ERMAK series, a number of corrective measures have been implemented in more than thirty directions, many of which have achieved a positive result. However, during the long-term operation, more and more new hidden technical defects are revealed, and in rare cases, the measures taken are not enough. The manifestation of systemic inconsistencies is random in nature, thereby they negatively affect the dynamics of the average daily mileage and the linear mileage completed over the entire life cycle, causing unpredictable fluctuations, and as a result, the organization of service planning and budgeting to support the life cycle of locomotives. Therefore, there is a need to develop a model for a more accurate forecast of the average daily mileage for a long period, considering the impact of system inconsistencies and corrective measures to improve the reliability of nodes. The article uses the Pareto principle to analyze system malfunctions of locomotives manufactured by PC NEVZ LLC for the period of operation from 2018 to 2021, analyzes the dynamics of the average daily mileage of the locomotive fleet of the Far Eastern Traction Directorate with the use of a statistical and analytical method, analyzes the impact of failures on the average daily mileage using the Fourier time series forecasting method. On the example of malfunctions of power current-carrying buses of a rectifier-inverter converter and malfunctions of latches of a high-voltage vacuum circuit breaker, the influence of malfunctions of critical nodes is evaluated.
  • V.1(45), 2021
    32-39

    Intelligent traction control in the «wheel - rail» system

    The article suggests that the reason for the increased wear of the tires of electric locomotives with an asynchronous traction drive is the increased sliding speed in the contact of the wheels with the rails. It is shown that in thrust modes with high sliding speeds, frictional self-oscillations can develop in the drive. The stability zones of the drive are constructed in the space of its parameters. The model of an asynchronous drive with a «jammed rotor» for the study of skidding modes has been substantiated. It is recommended to install a clutch control system (СCS) on the electric locomotive to reduce wear on wheels and rails. СCS intelligent sensors create an additional feedback channel for the system of optimal traction control - the implementation of maximum traction forces with minimal friction losses. The methods and recommendations presented in the article are applicable to various designs of traction drives.
  • V.1(49), 2022
    32-43

    Recuperation efficiency as a key factor in choosing the type of traction for new railways

    The paper is devoted to the evaluation of the possibility of effective use of recuperation as a key factor for the traction selection on a prospective railroad in the Russian Far East. The planned line will carry coal and general cargoes, shipping to Sea of Okhotsk ports and overseas. The construction of a new railroad will push development in the north of the Khabarovsk Territory and the northeast of the Amur Region. Due to the line will have a long descent to the seacoast, the main idea is to use the potential energy to generate electricity that covers power needed for oncoming trains going uphill. Performed traction-energy calculations allowed determining the available speed and energy consumption for uphill trains. Shown the ability of power self-sufficient train operations that provided under the condition of ensuring efficient energy exchange between electric locomotives located on the common feeding zone, which is possible only when freight trains operate on a fixed schedule. Given volumes of recuperated energy considered in the research cannot be stored onboard at autonomous locomotives using the existing level of technology, which confirms the need for electrification. The implementation of electric locomotives with an asynchronous traction drive and energy-efficient four-quadrant traction converters can provide an increase in the level of regenerative energy use compared to electric locomotives with zone-phase voltage regulation on traction motors. The proposed solution can significantly reduce the carbon footprint of railroad transportation on the line in question. The possibility of effective use of recuperative energy can use as a key selection factor for the type of traction on prospective railway lines.
  • V.4(52), 2022
    32-41

    Expansion of the adjustment range of the air distributor № 483

    Currently, in the brake system of operated cars, there is a problem of lack of brake pressure on the wheel, which is necessary for the movement of the train at a set speed in accordance with the regulatory documentation. This is due to the tendency to increase the mass of trains and the maximum load of cars with a constant tare weight, which requires an extended range of pressure control in the brake cylinder by an air distributor or auto mode, depending on the load of the car. To solve this problem, calculations were made of the braking coefficient of cars equipped with air distributors № 483, which showed that the freight car was not equipped with brakes to run as part of a train at a set speed. In the course of engineering studies, it turned out that increasing the spring rate of loaded and medium modes can increase the adjusting range of the air distributor and partially solve the problem of lack of brake pressure. Thus, it is proposed to recalculate the stiffness of the adjusting spring. Calculations of the rigidity of regular and proposed springs were made. The braking coefficient has been recalculated, taking into account the increased spring constant. As a result, this coefficient has increased, which makes it possible to remove speed limits. The proposed method for upgrading the air distributor can be carried out on all types of repairs, which facilitates the implementation process.
  • V.4(40), 2019
    33-42

    Determination of the electrical parameters of the isolated conductor

    In this article, the object of the study is the power supply cables for non-traction railway consumers. The electrical parameters of the insulated conductor are determined. Primary parameters of the aluminum shell of the main power supply cable are obtained. As a result of solving the problem, the transient resistance of an isolated conductor is determined. From the boundary conditions, the propagation constant of the metal shell of the power supply cable in the polymer insulating coating is determined. As a result, the values of the transition resistance obtained by different methods are the same.
  • V.2(38), 2019
    33-47

    Features of vibration arising in a pair of «electric locomotive wheel - rail» in curves of small radius

    The paper is vibration investigation in a case of guiding of railroad vehicle in curves with low radius. Experimental methods. Examine results of the investigation of vibrations on box bearing of railroad locomotive in a case of mountain trucking with large count of curves with low radius. It is show, that in a case of locomotive guiding in a low radius curves a pseudo-random vibration arise. The level of the pseudo-random vibration in a low radius curves exceeds the vibration in the rail joint, but vibration in the guiding is semi continuous. In a case of locomotive working, also the harmonics of gearing is shown. The spectral density of vibration accelerations is presented in a three-dimensional form, coded in color on a two-dimensional time-frequency diagram for estimating the vibration spectra and their probable sources.
  • V.3(51), 2022
    35-43

    Optimization of standards of repair runs in locomotives series 2(3,4)es5k on the basis of failures of the traction motor

    System of preventive maintenance and maintenance of the operable condition of the traction rolling stock. The subject of a global study of failures of traction motors in the event of a breakdown on the territory of the service locomotive depot «Dalnevostochnoye» and «Primorskoye» for 2019. The purpose of the study is to determine the possible norms of overhaul runs for the considered node in order to achieve the optimal number of locomotive calls for unscheduled repairs. In the work, the correct law of distribution of traction motor (TED) failures, the determination of the Sturgess, Pearson coefficients and other methods of mathematical statistics and the theory of justification of systems. The article defines an element that limits the norms of overhaul runs of traction motors; the theoretical distribution of traction motor failures due to a decrease in the insulation resistance of its windings has been obtained. As part of the study, the optimization of the norms of overhaul runs was carried out according to the conditions for conducting maintenance regarding the traction motor. As a result of the analysis of the causes of failures, it was found that more cases of placing locomotives for unscheduled repairs occur in the first mileage interval of locomotives due to poor quality diagnostics at TR-1 upon measuring the resistance of the insulation windings. Most of the failures occurring in the first period of operation are not associated with a change in the reliability of the considered node. When considering two normal peaks of failures, falling on the operating time intervals 14-21 and 28-35, the necessity of optimizing the norms of overhaul runs is determined. When considering two normal peaks of failures, falling on the operating time intervals 14-21 and 28-35, the necessity of optimizing the norms of overhaul runs is determined. The practical significance of the study lies in the possibility of using the option of optimizing the norms of overhaul runs to adjust the norms of maintenance and repair periods within specific depots.
  • V.2(42), 2020
    35-44

    Analysis of measures to improve the energy efficiency of gas turbine locomotives

    The article is devoted to one of the urgent problems in the activities of JSC “RZD“- increasing the energy efficiency indicators of locomotives, namely, new generation locomotives running on liquefied natural gas (LNG) - GT1h series gas turbine locomotives. The results are presented for the analysis of typical diagrams of traction work at hauling trains by the gas turbine locomotive on the Surgut - Voinovka section of the Sverdlovsk Railway. Measures are proposed to reduce the specific consumption of the fuel used for hauling operations for various running duties of a gas turbine locomotive (traction mode, idling, transient modes). The justification and description are given for the selected technical solutions to reduce fuel consumption by the “gas turbine engine-traction generator” system during gas turbine locomotive operation in idle and traction modes. The results of tests of the gas turbine locomotive during idling and in traction mode using the proposed technical solutions are presented. The comparative analysis of the results obtained is carried out and the economic assessment of the effectiveness of the selected measures is given when the gas turbine locomotive is operating in idle and traction modes. A mathematical model is proposed for the electric traction drive and the automatic control system of the gas turbine locomotive, developed using the Matlab Simulink environment and designed to study the operation and optimization of electromagnetic processes occurring in the electric traction drive of the gas turbine locomotive in various modes of its operation. Based on the results of modeling the algorithms for the operation of the automatic control system (CAP) allowing to provide energy-optimal loading paths for the “gas turbine engine - traction generator” system in the entire power control range, the economic assessment of the effectiveness of the CAP algorithms is given. The economic assessment is presented for the implementation of a set of proposed measures to improve the energy efficiency of gas turbine locomotives.
  • V.4(44), 2020
    37-47

    Coordinate system of control and alerting about hazardous electric potentials during operation and technology of repair of power supply devices jsc «russian railways»

    The state of industrial injuries during operation and repair technology of power supply devices in the power complex of Russian Railways, which confirms the relevance of the development and implementation of methods and technical means of protecting electrical personnel of the power complex of Russian Railways from electrical injury. The analysis of existing methods of maintenance, operation and repair technology of the contact network is carried out. An innovative solution is proposed in the field of electrical safety of personnel of the energy complex of JSC "Russian Railways" through the creation of a single high-precision coordinate space of power supply devices, implemented on the basis of mechanisms for using the global navigation satellite systems GLONASS / GPS.Considered the implementation of power supply and sectioning circuits and main electrical connections in the form of a digital model, which has a mathematical description of the geometric characteristics and spatial position of the contact network; feeding feeders; overhead lines: longitudinal power supply, automatic blocking, centralization and blocking, lines «two wires - rail», lighting; waveguide and other objects of power supply and electrification of railways. On the basis of modeling dangerous situations of electric shock, the electrical personnel of the power complex of JSC «Russian Railways» during the maintenance and repair of overhead contact network devices in all categories of work substantiated the effectiveness of the implementation of a spatial database in the form of a digital model of contact network devices. The use of a digital model of the overhead contact network will increase the level of electrical safety during maintenance and repair of overhead contact network devices and reduce the level of electrical injury to employees of the power complex of Russian Railways.
  • V.3(43), 2020
    39-47

    Application of intelligent systems and technologies for monitoring and planning of the trains traction energy efficiency

    This article touches upon the energy efficiency of train traction at Russian Railways. The relevance of scientific research in this issue has been substantiated. Requirements for organizational and technical measures implemented to improve the energy efficiency of train traction are given. The groups of factors that actually affect energy efficiency indicators have been identified. The creation of an intelligent system for monitoring and planning energy efficiency of train traction is proposed. The goals and objectives of creating such a system are formulated. The main features and classes of intelligent systems in the context of their application for solving the problems indicated in the article are described. The functional diagram of the proposed system and its description are given.
  • V.4(48), 2021
    39-46

    Methodology of selecting compensating devices in the ac traction power supply system

    The paper considers a traction power supply system with a voltage of 27,5 kV AC. In the MATLAB-Simulink software environment, a calculation model has been developed that takes into account the parameters of the external power supply system, the train schedule and the current consumption of the electric traction load in the inter-substation zone. It is shown that when choosing the power of the compensating device according to the average value of the reactive power consumed by one train, its passage through the inter-substation zone with direct current causes the same average power losses in the wires of the catenary as in the absence of a compensating device. An increase in the number of trains simultaneously located in the inter-substation zone with the same power of the compensating device entails a decrease in power losses in the wires of the catenary relative to a similar situation without a compensating device, however, the reactive power is only partially compensated. In the calculations of compensating devices, it is proposed to take into account the real existing train schedule, based on the probabilistic assessment of which the average daily reactive power consumed by the electric rolling stock is determined. In this case, it is necessary to take into account the power losses in the catenary. The use of unregulated compensating devices is advisable in areas with a constantly present load. When choosing step devices for transverse capacitive compensation, it is proposed to calculate their power based on a probabilistic analysis of the train traffic schedule and current consumption in the inter-substation zone. When the probability of the appearance of a certain number of trains exceeding 50%, the most effective are compensating devices, the power of which is selected on the basis of the average power consumption of all trains without taking into account the time of no load in the inter-substation zone, as well as two-stage devices, the power of the first stage of which is selected according to the current consumption of the two most likely occurrences of the number of trains.
  • V.3(39), 2019
    39-48

    Mathematical models of defects of rotor mechanisms of rolling stock in the frequency and time domains

    The expediency of introducing dynamic models of defect development into the practice of vibration diagnostics of rotor mechanical units is substantiated. It is shown that as a basis for the creation of models it is advisable to use empirical data. An example of a dynamic model of a small gear defect of a wheel-gear unit is given. The approximate amount of work on the creation of dynamic models is determined. Methods of realization of dynamic models of defects "in the big" are offered.
  • V.2(46), 2021
    40-52

    Development of a method for calculating the rational resistance of a non-controlled reactor of a thyristor-reactor device for voltage regulation under load at traction substations

    The drawbacks of the step-by-step automatic voltage control system under load AVC and the non-contact automatic voltage control system NAVC with the reactor switching device of the converter transformer used in the traction power supply are analyzed. The scheme of a thyristor-reactor switching device (TRSD) connected to the primary winding of the transformer is considered. A brief description of the operation of a transformer with TRSD and the procedure for calculating the symmetrical and asymmetrical external natural characteristics of a converter unit with TRSD are given. Based on the dependence of the energy indicators of the converter unit on the resistance of the uncontrolled reactor TRSD, a method is proposed for calculating the rational resistance of an uncontrolled reactor, where the power factor of the converter unit is taken as the criterion of rationality. The method includes two stages: the first is the calculation of the values of the power factor of the converter unit depending on the resistance of the uncontrolled reactor and the load current of the converter unit; the second is the determination of the average load current value of the power factor of the converter unit for each considered value of the resistance of the uncontrolled TRSD reactor and the determination of the rational for the considered external natural characteristics of the unit. In accordance with the presented methodology, the calculation of the minimum permissible and rational resistances of the uncontrolled reactor TRSD as part of a converter unit with a converter transformer TRDP-16000/10 was made. Taking into account the selected rational value of the resistance of the uncontrolled reactor TRSD, a calculation was made and the external natural characteristics of a converter unit with a TRSD and a converter transformer TRDP-16000/10 are presented. The performance check of the presented calculation method for solving the problem of choosing the rational resistance of an uncontrolled reactor was carried out on a physical model of a converter unit with a TRSD, with a 12-pulse rectifier unit, with a 30 kVA transformer and a linear primary voltage of 380 V. Comparison of experimental and calculated values showed a slight discrepancy, the permissible error was not exceeded. Determination of the resistance value of an uncontrolled reactor based on the developed methodology provides the highest values of the power factor of the converter unit.
  • V.1(45), 2021
    40-48

    Development the model of a resource and management of the technical condition of an asynchronous traction motor of an electric rolling stock

    The analysis of the influence of operating modes and the development of the residual life, expressed through thermal wear of the insulation of the asynchronous traction motor. The research subject is to obtain new patterns of change in the residual life of the stator winding insulation, which make it possible to determine the specific life of the winding for each mode of the asynchronous traction motor. The research aim is to create a system for determining and assessing the residual life by developing methods and technical means of monitoring and comprehensive diagnostics, as well as theoretical justification using the method for determining additional thermal wear of the stator winding insulation, taking into account the combined effect of the starting transient process, the long-term allowable load schedule and the maximum allowable temperature values. To determine and assess the possible residual life, the method of sequential influence of starting transients, maximum permissible load curves, as well as long-term overloads at the maximum permissible temperature, taking place under various operating factors during the movement of electric rolling stock, was used. The expediency of determining the function of uneven resource development, which has a monotonic character and is approximated by a linear double exponential and exponential functions, is shown. Specific proportionality coefficients are experimentally determined, which characterize the decrease in the dielectric strength of the insulation with sequential alternation of maximum and long-term permissible loads and maximum permissible temperature values, followed by obtaining an analytical relationship that predetermines the insulation resource. It is shown that the determination and assessment of the residual resource under typical modes practically makes it possible to clarify the timing of preventive measures and predict the expected duration of accident-free operation and forestall the premature failure of the asynchronous traction motor.
  • V.3(47), 2021
    41-50

    Trends in the development of container fixing devices

    The article describes trends in the technical development of fixing devices for containers, called a "fitting retainer". Containers have gradually conquered the transportation market in the USA, Europe and Asia. And each means of transport: road, marine and railway one needed devices to fix containers, because all participants of the transportation process are responsible for the safety of goods. In the period of the appearance of container transportations, commercial agreements between operators and transport companies played an important role, influencing the unification of overall dimensions and weights of containers and transported goods, which was a prerequisite to create fittings for containers and, as a result, fitting retainers for all means of transport. The domestic regulatory framework also required updating, monitoring a large number of flat wagon manufacturers and taking into account severe operating conditions of containers throughout the entire railway network. With the rapid development of the container transportation market on long routes from China to Europe and the transition to the technology of accelerated container train sets based on high-speed flat wagons, it becomes necessary to solve the issue of wind protection of empty containers and low loaded containers, taking into account the speed of up to 140 km/h. Well-known technical solutions from different manufacturers to fix containers in retainers of special shapes and with additional fixing through a retainer hole have been analyzed. An original technical solution of the fixing device is proposed, performed in the flat wagon opposite each fitting to install the container. By turning this device using man power, each corner of the container can be fixed to prevent empty containers from falling (tippling) from flat wagons when exposed to wind loads, which meets requirements of safety, operation and reliability of fixing the container in the flat wagon.
  • V.4(52), 2022
    41-48

    Investigation of reliability and improvement of the efficiency of the hydrostatic fan drive of the diesel locomotive cooling system

    The design of the hydrostatic fan drive of the cooling system of diesel engines of passenger locomotives of the TEP70 all series is considered. According to the results of the analysis of malfunctions of components and parts of the cooling system of locomotives, it showed that the main reasons for the failure of the hydrostatic fan drive are: the destruction of the housing and overheating of the bearings of the hydraulic motor, oil leakage at the installation site of the rubber diaphragm and loss of rigidity of the spring of the thermostat. The reasons for which are often the temperature conditions and the life of the parts. The article discusses the issues of improving the efficiency of the hydrostatic fan drive of the cooling system of diesel locomotives. An increase in the life of the hydraulic motor can be achieved by eliminating idle from its operating time, since it is connected by a rigid coupling with the diesel shafts. Ensuring the independence of the operation of the hydraulic motor relative to the diesel engine is possible by changing the design of the hydraulic fan drive, by installing a viscous coupling for the transfer torque of the shaft only during the period of necessary useful work, when a certain oil temperature is reached. To increase the reliability of the thermostat, the possibility of installing an additional rubber diaphragm with increased tension force, for trouble-free operation of the thermostat when the pressure reaches 12 MPa and when the oil viscosity decreases, is considered. A malfunction of the thermostat often leads to the most serious consequences, up to the failure of the locomotive, where the most common cause is the loss of rigidity of the spring of the thermostat due to the jamming of the spool, which affects the redirection of the oil flow, and there is a high probability of an increase in the temperature of oil or water in the system. The considered main malfunctions of the hydraulic fan drive and ways to solve them will significantly increase the reliability of its operation and the efficiency of passenger locomotives.
  • V.1(41), 2020
    41-49

    Improvement of rolling stocks pantographs thermal degradation diagnosis methodic

    The article analyzes the change in the strength properties of structural materials used in the production of current collectors of electric rolling stock, proposes a method for calculating the reduction of resource indicators of elements of a system of moving frames of electric current collectors made of hardened aluminum alloys as a result of the thermal effect of the flowing current. The features of heating the levers of the current collector during laboratory tests are considered. The most heat-stressed units and elements bearing a mechanical load are installed. The dependence of the thermal degradation of the levers of a system of moving frames at various temperatures is determined. The nonlinear conversion function is calculated for calculating the integral value of thermal wear. A method is proposed to increase the reliability and performance of current collectors, based on the use of permanent temperature control of its key elements.
  • V.4(40), 2019
    43-53

    Method for the heat state calculating of pantograph head of a mainline electric rolling stock taking account the contact wire zigzag

    The article presents a method of calculation of the thermal state of the pantograph head. The density of the suspension zigzag distribution, taking into account a number of assumptions, has replaced the contact wire position function in the plan. Results of calculating the temperature of the pantograph head at different width of the zigzag of the typical suspension, including zero, are presented. The influence of sinusoidal and tangential contact suspensions on the temperature distribution of the pantograph head is estimated.
  • V.3(51), 2022
    43-51

    Development of technical solutions for the system life support of passenger cars

    The article considers technical solutions to improve the quality of life support system in long-distance passenger trains (PVPDS), in particular in the water supply and ventilation systems, which ensure safe and comfortable passenger travel conditions. The quality of water in the coach is determined by the conditions of initial water filling at the intermediate stations, which can be adversely affected by the sanitary condition of the storage tank. Currently filters are installed in the ventilation system, efficiency of which is questionable in pandemic conditions. Scientific works and elaborations of native and foreign scientists, up-to-date concepts of organizing comfortable conditions in the PVPDS, as well as methodical and normative-reference materials on the given theme were used when writing the article. The effectiveness of the proposed method was confirmed in the course of experimental research, the results of which were used in the implementation of the investment project "Clean Water" of JSC "Russian Railways". Technical solutions have been proposed to improve the quality of life support systems using ozonization technology. Their realization will allow the life support system to operate in the water purification and disinfection mode and sterilization the air environment in the PVPDS. The condition for the efficient use is the availability of compressed air for the ejector operation in the mode of supplying the ozone-air mixture required for water and air cleaning and disinfection in the car. Ozonization is performed separately in the automatic mode. The ozone method for solving the problems of life support in coach cars is a perspective direction consider its generality and, therefore, ability of using it on the infrastructure objects for disinfection and sterilization of premises, reserved volumes and production capacities.
  • V.2(50), 2022
    44-55

    Improvement of a small diagnostic information collection device for monitoring the performance of electric rolling stock current receivers

    During the operation of electric rolling stock current collectors, processes occur that lead to a decrease in the mechanical performance of current-carrying structures. Monitoring of the parameters of the operation of current collectors and the loads acting on them at present is difficult due to the fact that the electric potential between its elements and the body of the electric rolling stock corresponds to the operating voltage in the overhead contact line. The use of various methods of separating the data transmission medium and galvanic isolation of the sensor power supply is associated with some disadvantages, the main of which is the significant dimensions and mass of devices of this type. For research purposes, autonomous power supplies and information storage devices have been developed and used, which do not pretend to be used in the design of serial current collectors. The article describes a device designed to solve a variety of diagnostic tasks, using the principle of free energy utilization to power sensors, converters and a data transmission system to external media. Studies of the energy parameters of the electromagnetic field power selection modules and mechanical vibrations accompanying the operation of the current collector have been carried out. The main parameters of the piezoelectric module for power supply of a small-sized device for collecting diagnostic information are determined. The proposed approach should ensure the autonomy of the device when moving an electric rolling stock with a raised pantograph. At the same time, there is no dependence on the illumination or speed of movement characteristic of other alternative power sources. The layout solutions for the prototype of the device are presented, on the basis of which it is possible to build design documentation for the organization of the production of the installation batch. The role of the device in the system of functioning of controlled current collectors is described, as well as the change in the technology of their operation.
  • V.2(42), 2020
    44-52

    Defects recognition of axle caps of the rolling stock wheel-motor block based on the results of modeling an artificial neural network for predicting output diagnostic parameters

    The article presents the results of the research conducted by the authors, the purpose of which was to development a model for recognizing defects in axle caps of a wheel-motor block of a locomotive in order to implement automatic advance notification of management structures about the need for maintenance or repair operations to eliminate defects at an early stage of their occurrence. The research used the following interdisciplinary and mathematical methods: computer and mathematical modeling, methods of mathematical statistics, methods of the theory of artificial intelligence and parametric reliability. As a result of the research, a mathematical formalization of the model for recognizing one of the defects in the axle caps of the wheel-motor block of the locomotive - the groove (chipping) of the babbitt layer was obtained. With the help of the obtained model, it is possible to implement automatic recognition of defects, pre-failure states not only of axle caps, but also of other units of technical systems. The developed model can be used in monitoring systems, control, diagnostics of the technical condition of the locomotive fleet, in order to reduce downtime in repairs and forced costs for scheduled operations. The proposed model solves the range of problems described in the development concept of JSCo Russian Railways associated with the implementation of the actual repair system for the current technical condition of the locomotive, as well as with the digitalization of the company's advanced areas.
  • V.3(43), 2020
    47-57

    Numerical-experimental determination of dynamic characteristics of the case of the drive gear of the electric locomotive

    The wheel-motor unit of freight electric locomotives is characterized by the dynamic effect of a wide range of the disturbances due to irregularities in the track. This is one of the main reasons for the high damageability of the gear casings, observed recently, and it indicates the need to improve its design. The proposed design changes for the casing should be directly related to the assessment of the level of the dynamic loading during its operation. The results of the numerical and experimental determination of the natural frequencies of metal casings of traction gear used on electric locomotives of the VL85 and 2 (3) ES5K series are presented. For the numerical determination of the natural frequencies of the enclosures, a modal calculation of the solid model of the enclosure in the Ansys Workbench software environment was performed using the finite element method. A comparative analysis of the distribution of deformation fields in the sidewalls of the casing for a casing that is not fixed to the traction engine and rigidly fixed is carried out. For the experimental evaluation of the natural frequencies of the gear casings, a vibration transducer fixed on the casing was used; the method of excitation of vibrations with a single blow was used to excite vibration. As the result of the experiment, the peak values of vibration acceleration were revealed at some frequencies, which testifies to the emerging resonance phenomena for the casing, and the values of such dynamic parameters for the casing design as natural frequency, Q-factor of the oscillating system, logarithmic damping decrement, relaxation time were obtained. The values of the natural frequencies of the gear housing are obtained by solving a system of Lagrange differential equations of the second kind. The mathematical model of the considered mechanical system created for this purpose takes into account the elastic nature of the casing attachment to the traction motor. The values of the frequencies of the natural vibrations of the gear housing obtained make it possible to evaluate its dynamic loading at the frequencies close to the resonant ones.
  • V.4(48), 2021
    47-56

    Mobile electricity storage system for temporary strengthening the dc traction power supply system

    The article deals with the issue of using electric power storage systems in railway transport. It is noted that they are used in renewable energy sources and on hybrid shunting diesel locomotives. The possibility of using electric power storage systems to improve the efficiency of using electric power for train traction is indicated. The introduction of electric energy storage systems in the traction power supply system is hampered by high capital costs and the need to strengthen several adjacent inter-substation zones at once. It is proposed to consider the possibility of creating a mobile energy storage system, all the equipment of which will be placed in containers installed on cargo platforms, which will allow such a system to be quickly moved. The purpose of introducing a mobile power storage system is to temporarily strengthen the traction power supply system during a planned overhaul or emergency repair of one of the tracks on double-track sections of the railway. In this case, there is a need for a batch pass of trains alternately in even and odd directions on the same track. The possibility of using a mobile energy storage system is considered on the example of a real section of the railway. For a given schedule of passing train packages, the dependence of the storage capacity taken off from time, the maximum power and the nominal effective energy intensity of the storage system are determined. An estimate of the electricity storage system cost is given. It is shown that more than 70 % of the total cost of the electricity storage system falls on the imported energy conversion subsystem. It is concluded that it is necessary to develop domestic converter subsystems.
  • V.2(38), 2019
    47-54

    The locomotives load-bearing constructions resource prediction by operating conditions

    The deterministic evaluation of the durability of railway rolling stock structures according to fatigue safety factors, established by regulatory requirements, does not fully take into account the random nature of loads that cause the accumulation of fatigue damages, the operation rate (operating time), does not allow to evaluate the operating life and its depletion over the service lifetime. At the same time, with the development of heavy and high-speed traffic, as well as due to the introduction of technical regulations, the task to evaluate and substantiate the assigned service lifetime and operating life of railway vehicles are becoming more important. The subject of the study, the results of which are presented in this article, was the fatigue strength of elements of locomotive basic parts. The purpose of the work was the prediction of their limit state by the operating life of critical elements. In the present work, design and experimental studies have been performed with running dynamic and strength tests of the locomotive in the entire range of operating speeds of its running, determining the stress-strain state of structures using strain-gauge methods, calculating safety factors with the probabilistic estimate of the fatigue strength of parts. According to results obtained, the influence of the operation loading performance on the fatigue strength margin and its depletion during the element operating life is shown. According to the results of this work, it can be concluded that main indicators of the strength, operating life and service lifetime of the locomotive make it possible to compare and link their key parameters for the subsequent analysis, substantiation, rating and control of safe operating life of railway equipment.